Werner Finley Private Limited

We have in store a wide range of IndustrialWater Chillers, which is an industrial water refrigeration system that produces cold water to cool industrial process equipment. Our offered water chillers comprises refrigeration components, such as compressor,condenser, evaporator, refrigerant pipes, coolant expansion reservoir and pumps. Our offered chillers are factory tested, piped, charged and wired, owing to which these are able to ease effort and time in installation and operations. With an aim to meet the specific requirements of patrons, these are also provided in customized form.

Specifications:

• Water is cooled to temperatures ranging anywhere between 6 ^oC to 25^o C and pumped via a hydraulic circuit to re-circulate through the process equipment.
• Water cooled sophisticated equipment has special needs beyond mere cool water.
• Sensitive equipment requires year round operation, precise temperature regulated water flow and lean circulating loop features, all of which are only available with equipment matched factory tested dedicated chillers.
• Cooling requirements can be met during low outside temperatures without the expense of operating large facility chillers.
• These are dedicated, cooling capacity matched, temperature and water flow matched , that operate year round for a variety of water cooled industrial and medical equipment.

The Advantages of Werner Finley dedicated chillers include:

• Precise temperature control under continuous regulated supply of cooling fluid
• Factory tested, piped, wired and charged for hassle free start-up and operation
• Local services and parts for quick and knowledgeable maintenance and service

Applications:

• From precise analytical equipment to machinery on the shop floor
• From sensitive medical diagnostic systems to process equipment, they all have unique needs fro fluid cooling

Industrial Applications :

• Induction hardening, heating, welding
• EDM: wire cut, spark erosion
• X-ray diffraction and florescence spectrometer
• Fluid cooling for machine tools
• Component quenching
• Plastic injection molding and extrusion
• Pressure die casting
• Hydraulic oil cooling
• Condenser cooling
• Metal working and plating
• Water jacket cooling
• Plasma spray
• Liquid nitrogen plant
• Vacuum systems and evaporators
• Electro-chemical de-burring machine
• Industrial washing machines
• Laboratory applications
• Chemical processes
• Laser welding, marking and cutting
• Power supplies/ Transformers
• Air/gas compressor
• Semi conductors
• Micro Breweries
• Wineries
• Distillation processes
• Bakery dough cooling
• Pharma industry
• Printing machines

Medical Applications :

• MRI
• CT
• PET
• CGR and RDS cyclotron
• GAS Chromatograph
• Cryogenic compressors
• Other sensitive medical systems
• Linear Accelerators

We are a reputed organization engaged in offering a quality approved gamut of Coolant Chillers. These are made by our dexterous professional, who use quality raw material and other components by taking aid of modern machinery, while keeping in mind the globally followed quality norms and standards. As a result of our efforts, these have longer service life and ensure reliable performance.

Refrigerated Coolant Chilling systems:

• These can work at high spindle speeds, high feeds depth of cuts ensuring precision of highest quality.
• As a result of this there is a huge amount of heat generated at the work piece / tool interface due to friction.
• This heat reduce the tool life and also affects the quality of work.
• Hence it becomes imperative to reduce the heat generated at the work piece, tool interface. This is accomplished by means of a fluid known as coolant.

Function of coolant in machining & grinding operation:

• It cools the tool by absorbing the heat & hence enhances tool life
• It provides lubrication to the tool & work piece interface
• It protects the machined surface from corrosion
• Reduce the cutting forces & hence the power consumption

Importance of Coolant Chiller:

• As the coolant comes in contact continuously with the tool & work piece it absorbs heat and hence the temperature of the coolant rises.
• With the rise in coolant temperature its heat absorbing capability diminishes and hence it further cannot cool the tool.
• Hence it becomes vital to cool the coolant and maintain its temperature and other physical & chemical properties within prescribed limits.
• This is accomplished by means of a Coolant chiller.
• A Coolant chiller performs this function by exchanging the heat gained by the coolant with a refrigerant which is at lower temperature in a suitable heat exchanger.

Brief Description

Offered chillers consists of:

• Compressor
• Condenser
• Condenser fan
• Evaporator
• Evaporator fan
• Expansion valve
• Accumulator
• The necessary refrigeration controls & accessories

In any application the Coolant Chiller works in tandem with a Filtration system to deliver clean & cool coolant at constant temperature to the machining process.

Classification:

1. Based on the type of Heat Exchanger (Evaporator)

• Immersion Type
• Shell & Tube Type
• Plate Heat Exchanger

2. Based on the type of Refrigerant

• R22
• R134a(Eco – Friendly)
• R407C( Eco – Friendly)

Working Principle:

• The coolant after coming out of contact with the Tool/Work piece interface is generally passed to a filtration system.
• The filtration system cleans the coolant by segregating the fine dust, chips & foreign particles from the coolant.
• This filtered coolant is allowed to enter the chiller where the coolant exchanges heat in the evaporator with the refrigerant and hence becomes cool.
• This cool coolant is pumped to the process & the cycle repeats.

Avail from us a comprehensive assembly of Process Chillers, which are fabricated using high technology components and latest technology. While carrying out the fabrication process, our experts strictly follow the international quality standards and norms so as to ensure the peerless standards of offered process chillers. We offer these chillers in anti-freeze protective thermostat that prevent the freezing of heat exchanger. Moreover, the internal circuits of these chillers are protected by integrated pressure switches from high and low pressure swings, mowing to which these ensure longer service life. Offered process chillers are ideal for centralize and decentralize cooling applications.

Abiding by client centric approaches, we are engaged in offering a wide gamut of Glycol Chillers. Offered chillers are extensively used in chemical process plants, anodizing & electroplating plants, latex cooling and laboratory applications. The demand of offered chillers are rising as these have work efficiency within the temperature ranging from 6°C to -50°C. We carry out the manufacturing process of these chillers keeping in mind the internationally laid quality norms.

Features:

• Surface furnished
• Have compact structure for higher efficiency
• Durable.

Werner finely specialized in designing, manufacturing, and installing entire chiller systems for the food, beverage industry and dairy processing application. Water chillers for food processing are among the most used chilling systems for food and beverage producers. Food processing chillers use a heat exchanger to help cool heat-producing process elements. An air-cooled chiller or water-cooled chiller can be used to expel process heat depending on the need of the customer application.

And Added applications include dough mixers, jacketed vessels, roll cooling, cooling tunnels, dairy, wine, distillation, heat exchangers and more

Werner Finley is always giving top priority to customer satisfaction. Whether have a question, service, quote or any issue, there will be always someone here to answer your question.

With our 30+ years of experience supplying robust engineered solutions, we can ensure your food processes run smoothly. We’re dedicated and reliable and have an outstanding engineering team available to design the ideal solution for food processes application.

The food processing industry requires a cooling capacity between 5tr –500tr.

“Soap Making” usually refers to the entire process in manufacturing soap from the first chemical reaction known as Saponification to the finished product which is a bar of soap.

The entire soap manufacturing process consists of 3 steps:

1.     Saponification

2.     Drying

3.     Finishing

For soap industries chiller works with temperature ranging from -5 deg c to +15degc. In the process of soap production, two process need cooling

1.     vacuum plodder

2.     Stamping machine

The above processes need different temperatures.

Especially chiller used in soap industry are to cool the roll mill, while this process heat is generated by the friction between the soap and rolls. To Increase the production rate chiller is used to grant the constant cooling that means a constant production rate for soap. Without the chiller the stamped soap bars sticks on the roller and it is difficult to remove from the roller die. The scope of the chiller is to facilitate the soap bars extraction from the roller die without damaging the surfaces of stamped soap bars, further it enhances the quality of the soap & also maintains desired shape. Hence chillers play a very important role in the soap industry.

We offer a wide range of industrial water chillers for soap production process. We supply high quality product at a competitive price, our factory is specialized in manufacturing refrigeration equipment form many years. and the chiller capacity is based on product temperature requirement If you have any questions about the products information or interested in this kind of chiller, please contact us immediately!

Werner finley manufacture a wide range of Printing Chillers and have been successful in fulfilling stringent requirements of quality, performance and reliability in the printing industry.

Usually, printers require a cooling capacity between 7kw to 105kw(2-30tr).

The printing chiller continuously recirculates chilled water through the rollers of the machine, and this led to a reduction in stretching and bleeding of the ink. This in turn decreases the time needed to print which improves efficiency and leads to higher quality of print and cost savings.

Werner Finley is an approved partner for supply of chiller in India for most reputed printing machine OEM’s and we have built an efficient service network that covers almost 60 locations with service engineers across the country.

How does the Printing Chiller work?

During printing, heat is generated by several processes. Toner printing requires heat to fuse toner to the paper. UV ink printing cures the ink by use of a UV light which generates considerable heat. Heat is also generated by the friction of continuously running printing material over the rollers. To avoid damage or downtime, temperature regulation is vital. Using the right printing chiller during the printing process ensures equipment runs to its full capacity and more efficiently. Printing chillers protect products and machinery from the inevitable risk of overheating–saving you time, money, and frustration.

Welding is a permanent joining process in which two pieces of metal are fused together to form one piece by heating the metals to their melting points. A filler metal is added during the heating process to help bond the two pieces together. Resistance welding, laser welding, seam welding, electron beam process, laser markings, butt welding, induction welding are few of many types of welding process used across multiple industries.

 The most welded materials are metals, such as aluminium, mild steel, and stainless steel. Also, plastics can be welded. In plastic welding, the heat source is hot air or an electric resistor.

 Welding as a process generates tremendous amount of heat and this heat can distort and impact the quality of the joint. To manage this heat and to maintain favourable temperatures during the welding process one will need an appropriate cooling system, such as a water chiller.

 How does a water chiller work for welding application?

A Welding Chiller is a cooling machine that controls the temperature and pressure of welding machining by using chilled circulated water to release heat out of the machine. It plays important role in maintaining the uniformity and quality of weld, ensuring repeatability and prolong the life of the welding equipment thereby reducing the welder downtime.

Two main types of chillers are air and water chillers.

Plastic products manufacturing involves methods such as injection moulding, extrusion, blow moulding, rotational moulding, or thermoforming. Plastic reflow is the process where plastic changes state from solid to liquid and the molten plastic flows through the moulding cavity, For the molten plastic to firmly set or solidify to the desired shape it must be rapidly or gradually brought down to a specified temperature. Producing high quality plastic products by maintaining the machine’s productivity is always critical and cooling acts as a neutraliser for any heat generated.

Werner Finley manufactures chillers ranging from 5 TR to 250 TR specifically designed for suiting the application need with VFD compressor and Inverter technology for the unhindered performance of your Injection moulding machine. Air cooled and Water-Cooled condenser’s customization provides for the easy suiting for the site conditions and resource availability.